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MetallKIDD
RS.20240606.MKDDMetallKIDD2024
RS.20240606.MKDDYear — 2024Context — Research projectOutcome — Open estimation tool, version 0Made with — Excel modelMy part — Research, analysis and building the tool, with Vera Austrup and Manuel Bickel

MetallKIDD

RESEARCH PROJECT · 2024

A spreadsheet tool for estimating how much metal AI will need, from the compute behind a single use down to the servers it runs on.

MetallKIDD was a research project at the Wuppertal Institute, funded by the Federal Environment Ministry from 2021 to 2023, with Fraunhofer IOSB, the Folkwang University of the Arts and the VDI Technology Center. It looked at how AI increases the demand for technology metals, which are rarely recycled.

Together with Vera Austrup and Manuel Bickel I built a tool that estimates this demand. It breaks an AI system down to the teraflops one use requires and compares them with the teraflops of the hardware running the inference. It distinguishes between inference on the device and at hyperscalers, and it includes efficiency gains and the replacement rates of hyperscaler hardware. The example in the file is BingGPT on a smartphone.

  1. 12.6 MAI users in Germany, 202363.2 M smartphone users × 20 % using the model
  2. 2,196queries per second15 queries per user and day
  3. 3,956 TFLOPper query4 GPUs × 1 s × 989 TFLOP/s
  4. 21,997 GPUsaverage of four methods, plus 50 % spare capacity
    8,78315341,8957,828
    1001,00010,000100,000
  5. 19,862 GPUsin 2,483 servers, after 9.7 % moves to the phones8 GPUs per server
  6. 1.91 tof tracked metals in servers and GPUs, first year632.6 g per server, 17.3 g per GPU
    Silicon 1.48 t14 other metals 0.43 t
From users to metal, BingGPT on a smartphone, 2023. Figures from the tool, corrected.

According to the tool, the phones of AI users could take over about 10 percent of inference in 2023 and 36 percent by 2050, if each one gives a tenth of its compute. A decentralised setup like this could only be run by companies with control over the hardware, such as Apple or Microsoft. Background inference would also reduce battery life. Data protection would be possible, since only individual layers are passed between devices, but inference would be considerably slower.

Time for one query

4 GPUs in a data centre · 1 s
One phone · 39,560 s, about 11 h
1 s1 min1 h1 day

The phone gives 10 % of 1 TFLOP/s to the network.

Share of inference the phones of all AI users could take over

0%10%20%30%40%50%20232030204020509.7 %36.2 %2023: 9.7 %2024: 10.2 %2025: 10.7 %2026: 11.2 %2027: 11.8 %2028: 12.4 %2029: 13.0 %2030: 13.7 %2031: 14.3 %2032: 15.1 %2033: 15.8 %2034: 16.6 %2035: 17.4 %2036: 18.3 %2037: 19.2 %2038: 20.2 %2039: 21.2 %2040: 22.2 %2041: 23.4 %2042: 24.5 %2043: 25.8 %2044: 27.0 %2045: 28.4 %2046: 29.8 %2047: 31.3 %2048: 32.9 %2049: 34.5 %2050: 36.2 %

Phone compute grows 5 % a year, plus 50 % overhead for the distributed setup. The model uses only the 2023 value.

The tool also calculates the energy demand. The number of AI users is expected to grow, while hardware and software become more efficient. In the tool, the efficiency rate stands for the hardware that is actually saved each year. The scenarios show how much the result depends on it.

AI users, millions

0357062.6 M

GPUs bought since 2023, with 20 % replaced each year

0k200k400k600k2023203020402050555,085no gain281,9365 % a year2023: 19,862 without gain, 19,862 with 5 % a year2024: 34,758 without gain, 34,013 with 5 % a year2025: 52,768 without gain, 50,133 with 5 % a year2026: 72,786 without gain, 66,870 with 5 % a year2027: 93,824 without gain, 83,486 with 5 % a year2028: 115,188 without gain, 99,345 with 5 % a year2029: 136,489 without gain, 114,174 with 5 % a year2030: 157,551 without gain, 128,060 with 5 % a year2031: 178,333 without gain, 140,968 with 5 % a year2032: 198,852 without gain, 152,952 with 5 % a year2033: 219,152 without gain, 164,112 with 5 % a year2034: 239,282 without gain, 174,545 with 5 % a year2035: 259,282 without gain, 184,392 with 5 % a year2036: 279,186 without gain, 193,662 with 5 % a year2037: 299,022 without gain, 202,401 with 5 % a year2038: 318,808 without gain, 210,656 with 5 % a year2039: 338,559 without gain, 218,466 with 5 % a year2040: 358,284 without gain, 225,864 with 5 % a year2041: 377,993 without gain, 232,876 with 5 % a year2042: 397,688 without gain, 239,526 with 5 % a year2043: 417,375 without gain, 245,837 with 5 % a year2044: 437,056 without gain, 251,827 with 5 % a year2045: 456,733 without gain, 257,514 with 5 % a year2046: 476,406 without gain, 262,914 with 5 % a year2047: 496,078 without gain, 268,043 with 5 % a year2048: 515,748 without gain, 272,914 with 5 % a year2049: 535,417 without gain, 277,541 with 5 % a year2050: 555,085 without gain, 281,936 with 5 % a year
No efficiency gain5 % less hardware per user each year

Server metal by 2050: 53.5 t without the gain, 27.2 t with it. Corrected figures.

The tool only considers chip performance in teraflops and petaflops. Memory is not included, although the production capacity for RAM is currently a limiting factor.

It is published as version 0. The values are our best estimates and can be replaced with your own. Instead of one fixed scenario, it shows how different settings of the variables lead to different results.

Server metal 2023–2050 in tonnes, by scenario

Replaced each year 20 %Efficiency gain each year 5 %27.2 t
replaced ↓ · gain →0 %2.5 %5 %10 %20 %30 %0 %9.58.67.96.85.14.11 %11.710.08.87.25.34.22.5 %15.012.010.17.85.54.35 %20.515.412.38.85.84.410 %31.522.516.910.96.54.820 %53.537.427.216.08.15.430 %75.552.637.921.710.06.2

Tool default: 20 % replaced, 5 % gain. Rates as provided as scenarios in the file, figures corrected.

Update 2026

Since 2023 the measurements have moved further than the assumptions. Google puts the median text prompt to Gemini at 0.24 Wh [1], a peer-reviewed study by Microsoft researchers puts large models at 0.31 Wh [2]. The 3.71 Wh in the tool are about twelve times that. They match long reasoning queries instead, for which the same study finds 3.91 Wh [2]. Models with reasoning use on average 30 times the energy of models without [3]. Today the tool would have to count tokens rather than queries.

Energy per query, watt-hours

  1. Tool assumption, 2023 3.71 Wh
  2. Median text prompt, Gemini, 2025 [1]0.24 Wh
  3. Median query, large models, 2025 [2]0.31 Wh
  4. Median long reasoning query, 2025 [2]3.91 Wh
0.1110 Wh

Logarithmic scale. The 2023 value sits where long reasoning queries are today.

The memory gap has become the main constraint. An eight-GPU server in the tool carries 640 GB of high-bandwidth memory. Current NVIDIA systems carry 1.44 TB and 2.1 TB [4]. In NVIDIA’s own footprint of a B200 board, memory accounts for 49 percent of the emissions from manufacturing [5]. The IEA expects the shortage of this memory to last until at least the end of 2027 [6], and contract prices for ordinary DRAM nearly doubled in the first quarter of 2026 [7].

High-bandwidth memory per eight-GPU server

  1. 8 × H100, in the tool 640 GB
  2. DGX B200 [4]1.44 TB
  3. DGX B300 [4]2.1 TB

Manufacturing footprint of one B200 board, 2,274 kg CO₂e [5]

Memory 49 %Chips 28 %Cooling parts 12 %Other 11 %

The tool counts no memory at all.

Recalculated with the tool’s energy method and only the values above, the result for Germany in 2026 depends almost entirely on the share of reasoning queries. With plain queries the model needs about 8,900 GPUs and 59 GWh a year, less than in 2023 with almost three times the users. With reasoning queries only, it needs 112,000 GPUs and 740 GWh.

Recalculated for Germany, 2026

Share of reasoning queries0 %
GPUs
8,891
2023: 55,779
Servers
1,111
2023: 6,972
Metal, first year
0.9 t
2023: 5.4 t
Electricity a year
59 GWh
2023: 257 GWh

The tool's energy method with 0.31 Wh for a plain and 3.91 Wh for a reasoning query [2] and 1,000 W per GPU [4]. Everything else as in the tool: 34.5 M AI users from its own projection for 2026, 15 queries a day, metal per server as in 2023. Memory is still missing.

Data centres used 415 TWh of electricity in 2024 [8] and 485 TWh in 2025. The IEA expects 950 TWh by 2030, around 3 percent of global electricity demand. AI-focused data centres grew by 50 percent in 2025 alone [6]. In Germany data centres used 21.3 TWh in 2025 [9].

Data centre electricity worldwide, TWh

4152024 [8]
4852025 [6]
9502030 [6]
MeasuredProjection, about 3 % of world electricity

AI-focused data centres alone grew by 50 % in 2025 [6].

China produces 99 percent of the world’s primary gallium [10]. By 2030 data centres could need up to a tenth of today’s supply [11]. How much e-waste AI hardware will leave behind is disputed: one study expects 1.2 to 5 million tonnes in total by 2030 [12], a later recalculation 131 to 225 kilotonnes a year in 2030 [13].

Primary gallium, one square = 1 % of today's production

China, 99 % [10]Rest of the worldData centre demand by 2030, up to 10 % [11]

All fifteen metals in the tool are on the EU’s 2023 list of critical raw materials except indium [17]. For nine of them, one country supplies more than half of world production, China for gallium, magnesium, neodymium, silicon metal and tungsten. Recycling covers little: the EU puts the recycled share of input at zero for gallium, beryllium, strontium and silicon metal, and only tungsten reaches 42 percent [17]. Some of the tool’s recycling rates are higher than the EU’s, for titanium 91 against 1 percent. Measured against EU demand, the scenario stays at or below about one percent for every metal, for one service in one country.

Fifteen metals in the tool, EU assessment 2023 [17]

  1. Neodymium4.51 %China 85 %0.27 t
  2. Magnesium4.113 %China 91 %1.3 t
  3. Gallium3.90 %China 94 %0.07 t
  4. Boron3.61 %Türkiye 48 %3.6 t
  5. Cobalt2.822 %DR Congo 63 %0.03 t
  6. Strontium2.60 %Iran 37 %0.14 t
  7. Antimony1.828 %China 56 %1.2 t
  8. Beryllium1.80 %USA 67 %0.03 t
  9. Titanium metal1.61 %China 43 %0.02 t
  10. Palladium1.512 %Russia 40 %0.07 t
  11. Silicon metal1.40 %China 76 %41.4 t
  12. Tantalum1.31 %DR Congo 35 %2.8 t
  13. Manganese1.29 %South Africa 29 %2.6 t
  14. Tungsten1.242 %China 86 %0.002 t
  15. Indium0.61 %China 50 %0 t
Supply risk, critical from 1 (dashed)Recycled share of input

Indium fell off the critical list in 2023. Neodymium counted as light rare earths and palladium as platinum group metals for recycling. Main supplier: largest share of world production. Last column: metal in AI servers 2023–2050, corrected.

Phones now run language models of about three billion parameters themselves [14]. The split between device and cloud has replaced the idea of phones lending compute to a shared network. The renewal rate still holds: hyperscalers write their servers off over five to six years, which is 17 to 20 percent a year. Amazon shortened part of that again in 2025, citing the pace of AI [15]. About a third of people in the EU aged 16 to 74 used generative AI in 2025 [16]; the tool started from 20 percent.

Rebuilt as a script, version 0 reproduces exactly, but errors in it move the main result. One of the four methods divides by the GPUs a model instance needs instead of counting them, and phone compute starts growing two years early. Corrected, server metal rises by 15 percent, to 27.2 tonnes by 2050; the figures above are the corrected ones. The circuit board, which carries three quarters of the server metal, is entered with 4,000 g and has no documented source; with the 265 g from the documentation, the result would halve.

Which of the four methods is used changes the result by a factor of 275. Across 10,000 runs over the documented ranges of all inputs, the median is 3.1 tonnes, and 90 percent of the runs lie between 0.07 and 23.6 tonnes. The corrected default sits near the top, because it combines a low efficiency gain, a high energy per query and the heavier board. The working paper and the code are linked below.

What moves the result: server metal 2023–2050, tonnes

  1. Calculation method4 methods, mean, median0.28 – 77.6
  2. Efficiency gain0–30 % a year5.43 – 53.5
  3. Energy per query0.24–6.8 Wh9.02 – 43.3
  4. Servers replaced0–30 % a year7.93 – 37.9
  5. Queries per day7.5–22.5 [A]14.2 – 39.8
  6. Main board mass265–4,000 g11.9 – 27.2
  7. Spare capacity0–100 % [A]18.1 – 36.2
  8. GPU power700–1,000 W21.4 – 27.2
  9. Server periphery0–30 %27.2 – 33.9
  10. AI user share20–67 %27.2 – 30.7
0.1 t110100
Range of the result, one input at a timeCorrected default, 27.2 t

Logarithmic scale. Across 10,000 random runs over all ranges the median is 3.1 t, 90 % of runs lie between 0.07 and 23.6 t. [A]: range without a source.

A version 1 would count tokens instead of queries and treat the share of reasoning as a variable of its own. It would take memory into account next to compute, use current hardware with its weight and cooling, and calculate energy as a time series like the metals. Phones would be modelled as devices running their own small models rather than as part of a shared network. It would also fix errors in version 0: palladium is recycled at the rate for neodymium, one criticality column multiplies by a power figure in gigawatts, and several recycling rates lie well above the EU’s.

Sources

  1. Amin Vahdat, Jeff Dean: Measuring the environmental impact of AI inference. Google Cloud, August 2025.
  2. Oviedo et al.: Energy Use of AI Inference, Efficiency Pathways, and Test-Time Scaling. Joule, 2026.
  3. Sasha Luccioni, Boris Gamazaychikov: AI Energy Score v2. Hugging Face, December 2025.
  4. NVIDIA: DGX B200 and DGX B300, product pages.
  5. NVIDIA: PCF Summary for NVIDIA HGX B200. July 2025.
  6. IEA: Key Questions on Energy and AI. April 2026.
  7. TrendForce: DRAM revenue, first quarter 2026. June 2026.
  8. IEA: Energy and AI. April 2025.
  9. Bitkom, Borderstep: Rechenzentren in Deutschland. November 2025.
  10. USGS: Mineral Commodity Summaries 2026, Gallium.
  11. IEA: Energy and AI, AI and energy security. 2025.
  12. Peng Wang et al.: E-waste challenges of generative artificial intelligence. Nature Computational Science, 2024.
  13. Alex de Vries-Gao: Recalibrating global artificial intelligence e-waste estimates. Resources, Conservation and Recycling, 2026.
  14. Apple: Updates to Apple’s On-Device and Server Foundation Language Models. July 2025.
  15. Annual reports (Form 10-K) of Microsoft, Alphabet, Meta and Amazon, 2022 to 2026, SEC EDGAR.
  16. Eurostat: Use of generative AI tools in 2025. December 2025.
  17. Milan Grohol, Constanze Veeh: Study on the Critical Raw Materials for the EU 2023. European Commission, 2023.